A new ultrasonice laser inspection system jointly developed by Airbus and Tecnatom improves efficiency in aircraft production


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01.03.2017 10:00 Age: 285 days

A new ultrasonice laser inspection system jointly developed by Airbus and Tecnatom improves efficiency in aircraft production

By: Carl-Friedrich Flothmann

tecnaLUS® is the new robotic system developed jointly by Tecnatom and Airbus, the Europe’s first laser ultrasonic system to inspect aerospace parts during the production process.
Laser Ultrasonics (LUS) technology improves set-up and inspection times during manufacturing process, and it is especially interesting to inspect components with complex geometries and medium and small parts that can now only be inspected manually.
tecnaLUS® is a technological development that will increase efficiency of aerospace manufacturing processes worldwide.

Madrid, March 1st, 2017. The aerospace division of Tecnatom has just supplied a new aeronautical inspection system developed jointly with Airbus, called tecnaLUS®. This new equipment has been validated at Airbus industrial facilities in the BahIa de CAdiz Center (CBC), after reaching the TRL6 level (Technology Readiness Level), according to the internal procedures of Airbus Defence & Space.

tecnaLUS® is a system based on RABIT (Robotic Systems) technologies and Laser Ultrasonics (Ultrasonics generated by laser) with the purpose of performing quality control in the process of manufacturing aeronautical components. RABIT is a technology designed, developed and manufactured by Tecnatom that allows all the sub-systems required for a non-destructive testing inspection system to be integrated in a coherent manner. In this way, the end user has available all the necessary information via a single interface: part, coordinates, safety systems signals, machine status hardware and software alerts, ultrasonic acquisition information, etc.

Furthermore, the laser generated ultrasonic technique is a novelty technology that uses two space and time synchronised lasers that, generate and detect ultrasonic vibrations in the material to be inspected. The use of this technique makes it possible to analyse parts without contact, and without the need for any coupling medium, since the ultrasounds are generated by the thermal excitation created by a CO2 laser on the surface of the material. On the other hand, LUS allows controlling the system remotely and is much more flexible when positioning the machine’s optical head so it can be easily adapted to the geometry of the inspected part. These advantages make it especially interesting for the inspection of components with complex geometries and pieces of medium and small dimensions. For example, tecnaLUS® will allow the automated inspection of small and complex geometry parts for the A400M, which are currently being tested manually.

tecnaLUS® system offers an addition novelty with respect to the other robot-operated systems developed by Tecnatom: the robot involved transports the part to be inspected instead of leaving it in a fixed position and moves the ultrasonic generation mechanism. This concept is perfectlyexportable to conventional ultrasonics. tecnaLUS® will increase productivity, save costs and, therefore, improve competitiveness of manufacturing processes in the aerospace industry worldwide.
About Tecnatom

Tecnatom is a Spanish multinational engineering, present in 32 countries with over 50 years of experience in NDT. The company develops its own state-of-the-art technology in ultrasonic inspection that is permanently updated and improved through R&D. Tecnatom Group has established itself as a leading company in supplying inspection systems, equipment and services mainly based on ultrasonics, Eddy current, thermography and other NDT techniques in nuclear and aviation industry, among other markets.

Tecnatom Group has managed to position itself as a benchmark company in the supply of inspection systems, providing its technology to Airbus, Boeing, Bombardier and Embraer, the big four western aerospace companies, in addition to the Russian United Aircraft Corporation (UAC) and the Asian COMAC. In addition to these major manufacturers Tecnatom systems are found in many others Tier 1 and Tier 2, on four continents.

Tecnatom celebrates its 60th anniversary this year.
Tecnatom Communication Office:
Celia Ruiz:
00 34 954 62 27 27/00 34 654 74 64 73